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Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F

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Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F Detail:

Flexible Bus Bar

Flexible bus bar is a kind of flexible connecting part that is used to compensate for bus bar deformation and vibration deformation caused by temperature changes. It is applied in battery pack or the electric connecting between laminated bus bars.

The flexible bus bar( bus bar expansion joint) can be divided into the following categories: copper strip or foil flexible bus bar, copper bus flexible connection, copper stranded wire flexible connection, copper wire braid flexible connection,etc.

The flexible bus bar is a customized electric connector based on user’s drawing and technical requirements.

 

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copper wire braid flexible bus bar

Process Technology For Flexible Bus Bar

The manufacturing process of flexible bus bar is press welding or braze welding

1) press welding

As per the drawings and technical requirement, put multi-layer of copper strips, copper foils or aluminum strip stacked together, then use the molecular diffusion press welding to laminate by high current heating.

Thickness of copper foil (or strip) normally used: 0.05mm~0.3mm.

The electric contact surface can be tin plated, nickel plated or silver plated according to user’s requirement.

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2) Braze welding

Put multi-layer of copper strips, copper foils or aluminum strip stacked together,using silver-based brazing material to butt weld with flat copper block.

Thickness of copper strip and aluminum strip: 0.05mm~0.3mm.

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Production Flow Chart Of Pressure Welding Flexible Bus Bar

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Production Equipment

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Applications

Mainly used in electrolytic aluminum plants, non-ferrous metals, graphite carbon, chemical metallurgy and other industries.

Ⅱ. Used as electric connection between large transformer and rectifier cabinet, rectifier cabinet and isolating knife switch, and electric connection between bus bars.

Ⅲ. Suitable for all our high and low voltage electrical appliances, vacuum electrical appliances, mining explosion-proof switches, automobiles, locomotives and other related products.

IV. It is used to make flexible conductive connections in large current and seismic environment equipment such as generator sets, transformers, bus ducts, switches, electric locomotives, and new energy battery packs.

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Product detail pictures:

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F detail pictures


Related Product Guide:

With our rich experience and considerate services, we have been recognized as a reliable supplier for many international buyers for Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F , The product will supply to all over the world, such as: America, Johannesburg, Paris, The design, processing, purchasing, inspection, storage, assembling process are all in scientific and effective documentary process , increasing usage level and reliability of our brand deeply, which makes us become superior supplier of the four major product categories shell castings domestically and obtained the customer's trust well.
  • We have been engaged in this industry for many years, we appreciate the work attitude and production capacity of the company, this is a reputable and professional manufacturer.
    5 Stars By Annabelle from Puerto Rico - 2017.08.18 11:04
    Goods just received, we are very satisfied, a very good supplier, hope to make persistent efforts to do better.
    5 Stars By Ella from Malta - 2018.11.11 19:52