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Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F

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Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F Detail:

Flexible Bus Bar

Flexible bus bar is a kind of flexible connecting part that is used to compensate for bus bar deformation and vibration deformation caused by temperature changes. It is applied in battery pack or the electric connecting between laminated bus bars.

The flexible bus bar( bus bar expansion joint) can be divided into the following categories: copper strip or foil flexible bus bar, copper bus flexible connection, copper stranded wire flexible connection, copper wire braid flexible connection,etc.

The flexible bus bar is a customized electric connector based on user’s drawing and technical requirements.

 

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copper wire braid flexible bus bar

Process Technology For Flexible Bus Bar

The manufacturing process of flexible bus bar is press welding or braze welding

1) press welding

As per the drawings and technical requirement, put multi-layer of copper strips, copper foils or aluminum strip stacked together, then use the molecular diffusion press welding to laminate by high current heating.

Thickness of copper foil (or strip) normally used: 0.05mm~0.3mm.

The electric contact surface can be tin plated, nickel plated or silver plated according to user’s requirement.

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2) Braze welding

Put multi-layer of copper strips, copper foils or aluminum strip stacked together,using silver-based brazing material to butt weld with flat copper block.

Thickness of copper strip and aluminum strip: 0.05mm~0.3mm.

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Production Flow Chart Of Pressure Welding Flexible Bus Bar

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Production Equipment

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Applications

Mainly used in electrolytic aluminum plants, non-ferrous metals, graphite carbon, chemical metallurgy and other industries.

Ⅱ. Used as electric connection between large transformer and rectifier cabinet, rectifier cabinet and isolating knife switch, and electric connection between bus bars.

Ⅲ. Suitable for all our high and low voltage electrical appliances, vacuum electrical appliances, mining explosion-proof switches, automobiles, locomotives and other related products.

IV. It is used to make flexible conductive connections in large current and seismic environment equipment such as generator sets, transformers, bus ducts, switches, electric locomotives, and new energy battery packs.

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Product detail pictures:

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F detail pictures


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In order to give you convenience and enlarge our business, we also have inspectors in QC Team and assure you our best service and product for Short Lead Time for Interturn Insulation - Custom copper foil /copper braid flexible bus bar – D&F , The product will supply to all over the world, such as: Liverpool, Provence, Romania, Our company insists on the principle of "Quality First, Sustainable Development", and takes "Honest Business, Mutual Benefits" as our developable goal. All members sincerely thank all old and new customers' support. We will keep working hard and offering you the highest-quality products and service.
  • The sales manager is very patient, we communicated about three days before we decided to cooperate, finally, we are very satisfied with this cooperation!
    5 Stars By Dee Lopez from Berlin - 2018.02.21 12:14
    The factory can meet continuously developing economic and market needs, so that their products are widely recognized and trusted, and that's why we chose this company.
    5 Stars By Nydia from Egypt - 2018.09.29 13:24