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OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F

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We've been convinced that with joint efforts, the enterprise between us will bring us mutual benefits. We are able to assure you product or service quality and aggressive cost for Busbar Flexible Connectors, flexible laminate for motor, Insulation Bus Bar, In our efforts, we already have many shops in China and our products have won praise from customers worldwide. Welcome new and old customers to contact us for the future long term business relationships.
OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F Detail:

Flexible Bus Bar

Flexible bus bar, also called as bus bar expansion joint, bus bar expansion connector, copper foil flexible bus bar, copper strip flexible bus bar. It is a kind of flexible connecting part that is used to compensate for bus bar deformation and vibration deformation caused by temperature changes. It is applied in battery pack or the electric connecting between laminated bus bars.

The flexible bus bar( bus bar expansion joint) can be divided into the following categories: copper strip or foil flexible bus bar, copper bus flexible connection, copper stranded wire flexible connection, copper wire braid flexible connection,etc.

The flexible bus bar is a customized electric connector based on user’s drawing and technical requirements.

 

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copper wire braid flexible bus bar

Process Technology For Flexible Bus Bar

The manufacturing process of flexible bus bar is press welding or braze welding

1) press welding

As per the drawings and technical requirement, put multi-layer of copper strips, copper foils or aluminum strip stacked together, then use the molecular diffusion press welding to laminate by high current heating.

Thickness of copper foil (or strip) normally used: 0.05mm~0.3mm.

The electric contact surface can be tin plated, nickel plated or silver plated according to user’s requirement.

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2) Braze welding

Put multi-layer of copper strips, copper foils or aluminum strip stacked together,using silver-based brazing material to butt weld with flat copper block.

Thickness of copper strip and aluminum strip: 0.05mm~0.3mm.

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Production Flow Chart Of Pressure Welding Flexible Bus Bar

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Production Equipment

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Applications

Mainly used in electrolytic aluminum plants, non-ferrous metals, graphite carbon, chemical metallurgy and other industries.

Ⅱ. Used as electric connection between large transformer and rectifier cabinet, rectifier cabinet and isolating knife switch, and electric connection between bus bars.

Ⅲ. Suitable for all our high and low voltage electrical appliances, vacuum electrical appliances, mining explosion-proof switches, automobiles, locomotives and other related products.

IV. It is used to make flexible conductive connections in large current and seismic environment equipment such as generator sets, transformers, bus ducts, switches, electric locomotives, and new energy battery packs.

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Product detail pictures:

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F detail pictures


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We've been proud with the significant shopper fulfillment and wide acceptance due to our persistent pursuit of top of the range both of those on solution and repair for OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F , The product will supply to all over the world, such as: Madagascar, Gambia, Munich, we've got all day online sales to make sure the pre-sale and after-sale service in time. With all these supports, we can serve every customer with quality product and timely shipping with highly responsibility. Being a young growing company, we might not the best, but we are trying our best to be your good partner.
  • This is a reputable company, they have a high level of business management, good quality product and service, every cooperation is assured and delighted!
    5 Stars By Clara from Malaysia - 2017.05.02 11:33
    The company leader recept us warmly, through a meticulous and thorough discussion, we signed a purchase order. Hope to cooperate smoothly
    5 Stars By Emily from Hamburg - 2018.11.28 16:25