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OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F

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OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F Detail:

Flexible Bus Bar

Flexible bus bar is a kind of flexible connecting part that is used to compensate for bus bar deformation and vibration deformation caused by temperature changes. It is applied in battery pack or the electric connecting between laminated bus bars.

The flexible bus bar( bus bar expansion joint) can be divided into the following categories: copper strip or foil flexible bus bar, copper bus flexible connection, copper stranded wire flexible connection, copper wire braid flexible connection,etc.

The flexible bus bar is a customized electric connector based on user’s drawing and technical requirements.

 

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copper wire braid flexible bus bar

Process Technology For Flexible Bus Bar

The manufacturing process of flexible bus bar is press welding or braze welding

1) press welding

As per the drawings and technical requirement, put multi-layer of copper strips, copper foils or aluminum strip stacked together, then use the molecular diffusion press welding to laminate by high current heating.

Thickness of copper foil (or strip) normally used: 0.05mm~0.3mm.

The electric contact surface can be tin plated, nickel plated or silver plated according to user’s requirement.

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2) Braze welding

Put multi-layer of copper strips, copper foils or aluminum strip stacked together,using silver-based brazing material to butt weld with flat copper block.

Thickness of copper strip and aluminum strip: 0.05mm~0.3mm.

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Production Flow Chart Of Pressure Welding Flexible Bus Bar

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Production Equipment

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Applications

Mainly used in electrolytic aluminum plants, non-ferrous metals, graphite carbon, chemical metallurgy and other industries.

Ⅱ. Used as electric connection between large transformer and rectifier cabinet, rectifier cabinet and isolating knife switch, and electric connection between bus bars.

Ⅲ. Suitable for all our high and low voltage electrical appliances, vacuum electrical appliances, mining explosion-proof switches, automobiles, locomotives and other related products.

IV. It is used to make flexible conductive connections in large current and seismic environment equipment such as generator sets, transformers, bus ducts, switches, electric locomotives, and new energy battery packs.

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Product detail pictures:

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F detail pictures


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We attempt for excellence, provider the customers", hopes to be the most beneficial cooperation team and dominator enterprise for staff, suppliers and shoppers, realizes value share and continuous advertising for OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F , The product will supply to all over the world, such as: Lesotho, Bulgaria, Palestine, If you need any of our products, or have other items to be produced, please send us your inquiries, samples or detailed drawings. Meanwhile, aiming to develop into an international enterprise group, we look forward to receiving offers for joint ventures and other cooperative projects.
  • Company director has very rich management experience and strict attitude, sales staff are warm and cheerful, technical staff are professional and responsible,so we have no worry about product,a nice manufacturer.
    5 Stars By Kevin Ellyson from Mongolia - 2018.07.12 12:19
    Customer service staff and sales man are very patience and they all good at English, product's arrival is also very timely, a good supplier.
    5 Stars By Martina from Munich - 2017.01.28 18:53