China OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F manufacturers and Exporter

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F

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We stick to our enterprise spirit of "Quality, Performance, Innovation and Integrity". We purpose to create a lot more price for our prospects with our rich resources, innovative machinery, experienced workers and great products and services for Electrical Insulating Component, Battery Bus Bar, Custom Copper Busbar, In addition, we would properly guide the customers about the application techniques to adopt our products and the way to select appropriate materials.

OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F Detail:

Flexible Bus Bar

Flexible bus bar is a kind of flexible connecting part that is used to compensate for bus bar deformation and vibration deformation caused by temperature changes. It is applied in battery pack or the electric connecting between laminated bus bars.

The flexible bus bar( bus bar expansion joint) can be divided into the following categories: copper strip or foil flexible bus bar, copper bus flexible connection, copper stranded wire flexible connection, copper wire braid flexible connection,etc.

The flexible bus bar is a customized electric connector based on user’s drawing and technical requirements.

copper wire braid flexible bus bar

Process Technology For Flexible Bus Bar

The manufacturing process of flexible bus bar is press welding or braze welding

1) press welding

As per the drawings and technical requirement, put multi-layer of copper strips, copper foils or aluminum strip stacked together, then use the molecular diffusion press welding to laminate by high current heating.

Thickness of copper foil (or strip) normally used: 0.05mm~0.3mm.

The electric contact surface can be tin plated, nickel plated or silver plated according to user’s requirement.

2) Braze welding

Put multi-layer of copper strips, copper foils or aluminum strip stacked together,using silver-based brazing material to butt weld with flat copper block.

Thickness of copper strip and aluminum strip: 0.05mm~0.3mm.

Production Flow Chart Of Pressure Welding Flexible Bus Bar

Production Equipment

Applications

Mainly used in electrolytic aluminum plants, non-ferrous metals, graphite carbon, chemical metallurgy and other industries.

Ⅱ. Used as electric connection between large transformer and rectifier cabinet, rectifier cabinet and isolating knife switch, and electric connection between bus bars.

Ⅲ. Suitable for all our high and low voltage electrical appliances, vacuum electrical appliances, mining explosion-proof switches, automobiles, locomotives and other related products.

IV. It is used to make flexible conductive connections in large current and seismic environment equipment such as generator sets, transformers, bus ducts, switches, electric locomotives, and new energy battery packs.

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Sticking for the principle of "Super Quality, Satisfactory service" ,We have been striving for being a superb small business partner of you for OEM/ODM Manufacturer Bear Materials Delaware - Custom copper foil /copper braid flexible bus bar – D&F , The product will supply to all over the world, such as: Tajikistan, Italy, Mauritius, Insisting on the high quality generation line management and customers expert assistance, we now have designed our resolution to offer our buyers using the to start with amount getting and just after services practical experience. Maintaining the prevailing friendly relations with our buyers, we however innovate our solution lists all of the time to satisfy the brand new demands and adhere to the most up-to-date development of the market in Malta. We are ready to face the worries and make the improve to understand all the possibilities in international trade.

Busbar Components