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OEM Factory for Epoxy Glass Cloth Laminated Sheets - DF205 Modified Melamine Glass Cloth Rigid Laminated Sheet – D&F

OEM Factory for Epoxy Glass Cloth Laminated Sheets - DF205 Modified Melamine Glass Cloth Rigid Laminated Sheet – D&F

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OEM Factory for Epoxy Glass Cloth Laminated Sheets - DF205 Modified Melamine Glass Cloth Rigid Laminated Sheet – D&F Detail:

DF205 Modified Melamine Glass Cloth Rigid Laminated Sheet consists of woven glass cloth impregnated and bonded with a melamine thermosetting resin, laminated under high temperature and high pressure. The woven glass cloth shall be alkali-free.

With a high mechanical and dielectric properties and excellent arc resistance, the sheet is intended for electrical equipment as insulation structural parts, where high arc resistance is required. It also passed toxic and hazardous substance detection (RoHS Report). It is equivalent to NEMA G5 sheet, MFGC201, Hgw2272.

Available thickness: 0.5mm~100mm

Available sheet size:

1500mm*3000mm、1220mm*3000mm、1020mm*2040mm,1220mm*2440mm、1000mm*2000mm and other negotiated sizes.

The Nominal Thickness And Allowed Tolerance (mm)

Nominal thickness Deviation Nominal thickness Deviation Nominal thickness Deviation
0.5 +/-0.15 3 +/-0.37 16 +/-1.12
0.6 +/-0.15 4 +/-0.45 20 +/-1.30
0.8 +/-0.18 5 +/-0.52 25 +/-1.50
1 +/-0.18 6 +/-0.60 30 +/-1.70
1.2 +/-0.21 8 +/-0.72 35 +/-1.95
1.5 +/-0.25 10 +/-0.94 40 +/-2.10
2 +/-0.30 12 +/-0.94 45 +/-2.45
2.5 +/-0.33 14 +/-1.02 50

Bending Deflection for Sheets (mm)

Thickness

Bending deflection

1000(Ruler length)

500(Ruler length)

3.0~6.0

≤10

≤2.5

6.1~8.0

≤8

≤2.0

>8.0

≤6

≤1.5

Mechanical Processing

The sheets shall be free of cracks and scraps after being machined (punching & shearing).

Physical, Mechanical And Dielectric Properties

No. Properties Unit Standard value Typical value
1 Density g/cm3 1.90~2.0 1.95
2 Water absorption(3mm) mg See the following table 5.7
3 Flexural strength, perpendicular to laminations (Lengthwise) At normal condition MPa ≥270 471
4 Impact strength(Charpy, notch, lengthwise) kJ/m2 ≥37 66
5 Tensile strength MPa ≥150 325
6 Compressive strength MPa ≥200 309
7 Adhesive/bond strength N ≥2000 4608
8 Shear strength, parallel to laminations MPa ≥30 33.8
9 Dielectric Strength,perpendicular to laminations ( in transformer oil at 90℃+/-2℃) MV/m ≥14.2 20.4
10 Breakdown voltage,parallel to laminations (in transformer oil at 90℃+/-2℃) kV ≥30 45
11 Insulation resistance, parallel to laminations At normal condition Ω ≥1.0 x 1010 4.7 x 1014
After 24h in water ≥1.0 x 106 2.9 x 1014
12 Dielectric dissipation factor      1MHz ≤0.02 0.015
13 Dielectric constant             1MHz ≤5.5 4.64
14 Arc resistance s ≥180 184
15 Tracking resistance  PTI V ≥500 PTI500
 CTI ≥500 CTI600
16 Flammability Grade V-0 V-0

Water Absorption

Average thickness of test samples  (mm)

Water absorption

(mg)

Average thickness of test samples  (mm)

Water absorption

(mg)

Average thickness of test samples  (mm)

Water absorption

(mg)

0.5

≤17

2.5

≤21

12

≤38

0.8

≤18

3.0

≤22

16

≤46

1.0

≤18

5.0

≤25

20

≤52

1.6

≤19

8.0

≤31

25

≤61

2.0

≤20

10

≤34

For sheet thicker than 25mm,it shall be machined to 22.5mm on one side.

≤73

Remarks:1 Remarks: If the caculated average of measured thickness is between two thcikness mentioned in this table, the values will be acuired by interpolation. If the caculated average of measured thickness is less 0.5mm, the vales will not be over 17mg. If the caculated average of measured thickness is over 25mm, the value will not be over 61mg.2 .If nominal thciness is more than 25mm,it shall be machined to 22.5mm on one side only. The machined side should be smooth.

Packing And Storage

The sheets shall be stored in a place where temperature is no higher than 40℃, and be placed horizontally on a bedplate with a height of 50mm or above. Keep away from fire, heat (heating apparatus) and direct sunshine. The storage life of sheets is 18 months from the date of leaving factory. If the storage duration is over 18 months, the product also could be used after being tested to be qualified.

Remarks and Precautions for Application

1  A high speed and small cutting depth shall be applied when machining because of sheets’ weak thermal conductivity.

2  Machining and cutting this product will release much dust and smoke. Suitable measures should be taken to ensure dust levels are within acceptable limits during operations. Local exhaust ventilation and using the suitable dust/particle masks are advised.

3  The sheets are subject to moisture after being machined, a coating of insulating vanish is recommended.

Production Equipment

3240 (7)
3240 (8)
3240 (9)
3240 (10)

The Package For Laminated Sheets

3240 (12)
3240 (11)


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Hope that the company could stick to the enterprise spirit of "Quality, Efficiency, Innovation and Integrity", it will be better and better in the future.
5 Stars By Rose from Albania - 2018.06.28 19:27
Although we are a small company, we are also respected. Reliable quality, sincere service and good credit, we are honored to be able to work with you!
5 Stars By Eileen from South Africa - 2018.10.09 19:07