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Factory Supply Bus Bar Expansion Joint - Custom copper foil /copper braid flexible bus bar – D&F

Factory Supply Bus Bar Expansion Joint - Custom copper foil /copper braid flexible bus bar – D&F

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Factory Supply Bus Bar Expansion Joint - Custom copper foil /copper braid flexible bus bar – D&F Detail:

Flexible Bus Bar

Flexible bus bar is a kind of flexible connecting part that is used to compensate for bus bar deformation and vibration deformation caused by temperature changes. It is applied in battery pack or the electric connecting between laminated bus bars.

The flexible bus bar( bus bar expansion joint) can be divided into the following categories: copper strip or foil flexible bus bar, copper bus flexible connection, copper stranded wire flexible connection, copper wire braid flexible connection,etc.

The flexible bus bar is a customized electric connector based on user’s drawing and technical requirements.

 

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copper wire braid flexible bus bar

Process Technology For Flexible Bus Bar

The manufacturing process of flexible bus bar is press welding or braze welding

1) press welding

As per the drawings and technical requirement, put multi-layer of copper strips, copper foils or aluminum strip stacked together, then use the molecular diffusion press welding to laminate by high current heating.

Thickness of copper foil (or strip) normally used: 0.05mm~0.3mm.

The electric contact surface can be tin plated, nickel plated or silver plated according to user’s requirement.

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2) Braze welding

Put multi-layer of copper strips, copper foils or aluminum strip stacked together,using silver-based brazing material to butt weld with flat copper block.

Thickness of copper strip and aluminum strip: 0.05mm~0.3mm.

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Production Flow Chart Of Pressure Welding Flexible Bus Bar

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Production Equipment

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Applications

Mainly used in electrolytic aluminum plants, non-ferrous metals, graphite carbon, chemical metallurgy and other industries.

Ⅱ. Used as electric connection between large transformer and rectifier cabinet, rectifier cabinet and isolating knife switch, and electric connection between bus bars.

Ⅲ. Suitable for all our high and low voltage electrical appliances, vacuum electrical appliances, mining explosion-proof switches, automobiles, locomotives and other related products.

IV. It is used to make flexible conductive connections in large current and seismic environment equipment such as generator sets, transformers, bus ducts, switches, electric locomotives, and new energy battery packs.

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Product detail pictures:

Factory Supply Bus Bar Expansion Joint - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Factory Supply Bus Bar Expansion Joint - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Factory Supply Bus Bar Expansion Joint - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Factory Supply Bus Bar Expansion Joint - Custom copper foil /copper braid flexible bus bar – D&F detail pictures

Factory Supply Bus Bar Expansion Joint - Custom copper foil /copper braid flexible bus bar – D&F detail pictures


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From the past few years, our firm absorbed and digested sophisticated technologies equally at home and abroad. Meanwhile, our organization staffs a group of experts devoted into the growth of Factory Supply Bus Bar Expansion Joint - Custom copper foil /copper braid flexible bus bar – D&F , The product will supply to all over the world, such as: Southampton, Serbia, Mumbai, We believe that good business relationships will lead to mutual benefits and improvement for both parties. We have established long-term and successful cooperative relationships with many customers through their confidence in our customized services and integrity in doing business. We also enjoy a high reputation through our good performance. Better performance will be expected as our principle of integrity. Devotion and Steadiness will remain as ever.
  • Sales manager is very enthusiastic and professional, gave us a great concessions and product quality is very good,thank you very much!
    5 Stars By Ann from Philadelphia - 2017.05.02 18:28
    The goods we received and the sample sales staff display to us have the same quality, it is really a creditable manufacturer.
    5 Stars By Quyen Staten from New Zealand - 2017.11.12 12:31