China Factory For Soft Busbar - Custom copper foil /copper braid flexible bus bar – D&F manufacturers and Exporter

Factory For Soft Busbar - Custom copper foil /copper braid flexible bus bar – D&F

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Dedicated to strict quality control and thoughtful customer service, our experienced staff members are always available to discuss your requirements and ensure full customer satisfaction for Electrical Bus Bar Insulator, Laminated Bus, Large Part Machining, We acquire high-quality as the foundation of our results. Thus, we focus over the manufacture on the finest top quality goods. A strict quality management system has been created to guarantee the caliber of the merchandise.

Factory For Soft Busbar - Custom copper foil /copper braid flexible bus bar – D&F Detail:

Flexible Bus Bar

Flexible bus bar, also called as bus bar expansion joint, bus bar expansion connector, copper foil flexible bus bar, copper strip flexible bus bar. It is a kind of flexible connecting part that is used to compensate for bus bar deformation and vibration deformation caused by temperature changes. It is applied in battery pack or the electric connecting between laminated bus bars.

The flexible bus bar( bus bar expansion joint) can be divided into the following categories: copper strip or foil flexible bus bar, copper bus flexible connection, copper stranded wire flexible connection, copper wire braid flexible connection,etc.

The flexible bus bar is a customized electric connector based on user’s drawing and technical requirements.

copper wire braid flexible bus bar

Process Technology For Flexible Bus Bar

The manufacturing process of flexible bus bar is press welding or braze welding

1) press welding

As per the drawings and technical requirement, put multi-layer of copper strips, copper foils or aluminum strip stacked together, then use the molecular diffusion press welding to laminate by high current heating.

Thickness of copper foil (or strip) normally used: 0.05mm~0.3mm.

The electric contact surface can be tin plated, nickel plated or silver plated according to user’s requirement.

2) Braze welding

Put multi-layer of copper strips, copper foils or aluminum strip stacked together,using silver-based brazing material to butt weld with flat copper block.

Thickness of copper strip and aluminum strip: 0.05mm~0.3mm.

Production Flow Chart Of Pressure Welding Flexible Bus Bar

Production Equipment

Applications

Mainly used in electrolytic aluminum plants, non-ferrous metals, graphite carbon, chemical metallurgy and other industries.

Ⅱ. Used as electric connection between large transformer and rectifier cabinet, rectifier cabinet and isolating knife switch, and electric connection between bus bars.

Ⅲ. Suitable for all our high and low voltage electrical appliances, vacuum electrical appliances, mining explosion-proof switches, automobiles, locomotives and other related products.

IV. It is used to make flexible conductive connections in large current and seismic environment equipment such as generator sets, transformers, bus ducts, switches, electric locomotives, and new energy battery packs.

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The very rich projects management experiences and one to one service model make the high importance of business communication and our easy understanding of your expectations for Factory For Soft Busbar - Custom copper foil /copper braid flexible bus bar – D&F , The product will supply to all over the world, such as: Sweden, Greece, Congo, Our company's main items are widely used all over the world; 80% of our products and solutions exported to the United States, Japan, Europe and other markets. All stuff sincerely welcome guests come to visit our factory.

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